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Evidence Guide: MSFGG3020 - Use static machines for aluminium and unplasticised polyvinyl chloride (uPVC) fabrication

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

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MSFGG3020 - Use static machines for aluminium and unplasticised polyvinyl chloride (uPVC) fabrication

What evidence can you provide to prove your understanding of each of the following citeria?

Identify static machines suitable for aluminium fabrication, their operation and safety requirements

  1. Types of aluminium and uPVC fabrication static machines are identified, including their purpose and limitations
  2. Applicable work health and safety (WHS), legislative and organisational requirements relevant to operation of static machines for aluminium and uPVC materials fabrication are verified and complied with
  3. The method of operation for static machines is identified in accordance with manufacturer operating instructions
Types of aluminium and uPVC fabrication static machines are identified, including their purpose and limitations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Applicable work health and safety (WHS), legislative and organisational requirements relevant to operation of static machines for aluminium and uPVC materials fabrication are verified and complied with

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

The method of operation for static machines is identified in accordance with manufacturer operating instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare static machines for use

  1. Fabrication requirements are determined from drawings and specifications in a logical machining order to suit the job, following workplace procedures
  2. Necessary tools and equipment, including personal protective equipment, are selected and checked prior to use to ensure that they are appropriate for the fabrication process, serviceable and in a safe condition
  3. Extrusions are measured and marked according to drawings and specifications
  4. Machines are set up for the required operating process with fences and guides locked into position in accordance with manufacturer instructions
Fabrication requirements are determined from drawings and specifications in a logical machining order to suit the job, following workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Necessary tools and equipment, including personal protective equipment, are selected and checked prior to use to ensure that they are appropriate for the fabrication process, serviceable and in a safe condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Extrusions are measured and marked according to drawings and specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines are set up for the required operating process with fences and guides locked into position in accordance with manufacturer instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machine

  1. Machine start-up procedure is carried out and checked
  2. Extrusions are handled carefully and masked, where necessary, to protect finishes from damage and fed to the machine in accordance with operating procedures
  3. Extrusion is set up and held in place, where applicable, for mobile machinery and moving table operations
  4. Machine is operated in accordance with its designed capacity, job requirements and manufacturer instructions with excess lubricant and cuttings cleaned from extrusions, tools and equipment regularly
  5. Machine shutdown procedure is carried out in accordance with manufacturer instructions after completion of the job and checked for safety
Machine start-up procedure is carried out and checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Extrusions are handled carefully and masked, where necessary, to protect finishes from damage and fed to the machine in accordance with operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Extrusion is set up and held in place, where applicable, for mobile machinery and moving table operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is operated in accordance with its designed capacity, job requirements and manufacturer instructions with excess lubricant and cuttings cleaned from extrusions, tools and equipment regularly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine shutdown procedure is carried out in accordance with manufacturer instructions after completion of the job and checked for safety

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check machine and attachments for serviceability

  1. Machine is monitored to determine operation is to performance standards, and any faults rectified and/or reported for further action
  2. Replacement cutters and attachments are fitted and secured in accordance with manufacturer specifications
Machine is monitored to determine operation is to performance standards, and any faults rectified and/or reported for further action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement cutters and attachments are fitted and secured in accordance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete machining operations

  1. Tools, equipment and unused materials are cleaned, removed and stored appropriately
  2. Waste and scrap material are removed for disposal or recycling, as required
  3. Work area is cleaned and rubbish disposed of, as appropriate
  4. Workplace documentation is completed, as required, according to workplace procedures
Tools, equipment and unused materials are cleaned, removed and stored appropriately

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste and scrap material are removed for disposal or recycling, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned and rubbish disposed of, as appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is completed, as required, according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify static machines suitable for aluminium fabrication, their operation and safety requirements

1.1

Types of aluminium and uPVC fabrication static machines are identified, including their purpose and limitations

1.2

Applicable work health and safety (WHS), legislative and organisational requirements relevant to operation of static machines for aluminium and uPVC materials fabrication are verified and complied with

1.3

The method of operation for static machines is identified in accordance with manufacturer operating instructions

2

Prepare static machines for use

2.1

Fabrication requirements are determined from drawings and specifications in a logical machining order to suit the job, following workplace procedures

2.2

Necessary tools and equipment, including personal protective equipment, are selected and checked prior to use to ensure that they are appropriate for the fabrication process, serviceable and in a safe condition

2.3

Extrusions are measured and marked according to drawings and specifications

2.4

Machines are set up for the required operating process with fences and guides locked into position in accordance with manufacturer instructions

3

Operate machine

3.1

Machine start-up procedure is carried out and checked

3.2

Extrusions are handled carefully and masked, where necessary, to protect finishes from damage and fed to the machine in accordance with operating procedures

3.3

Extrusion is set up and held in place, where applicable, for mobile machinery and moving table operations

3.4

Machine is operated in accordance with its designed capacity, job requirements and manufacturer instructions with excess lubricant and cuttings cleaned from extrusions, tools and equipment regularly

3.5

Machine shutdown procedure is carried out in accordance with manufacturer instructions after completion of the job and checked for safety

4

Check machine and attachments for serviceability

4.1

Machine is monitored to determine operation is to performance standards, and any faults rectified and/or reported for further action

4.2

Replacement cutters and attachments are fitted and secured in accordance with manufacturer specifications

5

Complete machining operations

5.1

Tools, equipment and unused materials are cleaned, removed and stored appropriately

5.2

Waste and scrap material are removed for disposal or recycling, as required

5.3

Work area is cleaned and rubbish disposed of, as appropriate

5.4

Workplace documentation is completed, as required, according to workplace procedures

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify static machines suitable for aluminium fabrication, their operation and safety requirements

1.1

Types of aluminium and uPVC fabrication static machines are identified, including their purpose and limitations

1.2

Applicable work health and safety (WHS), legislative and organisational requirements relevant to operation of static machines for aluminium and uPVC materials fabrication are verified and complied with

1.3

The method of operation for static machines is identified in accordance with manufacturer operating instructions

2

Prepare static machines for use

2.1

Fabrication requirements are determined from drawings and specifications in a logical machining order to suit the job, following workplace procedures

2.2

Necessary tools and equipment, including personal protective equipment, are selected and checked prior to use to ensure that they are appropriate for the fabrication process, serviceable and in a safe condition

2.3

Extrusions are measured and marked according to drawings and specifications

2.4

Machines are set up for the required operating process with fences and guides locked into position in accordance with manufacturer instructions

3

Operate machine

3.1

Machine start-up procedure is carried out and checked

3.2

Extrusions are handled carefully and masked, where necessary, to protect finishes from damage and fed to the machine in accordance with operating procedures

3.3

Extrusion is set up and held in place, where applicable, for mobile machinery and moving table operations

3.4

Machine is operated in accordance with its designed capacity, job requirements and manufacturer instructions with excess lubricant and cuttings cleaned from extrusions, tools and equipment regularly

3.5

Machine shutdown procedure is carried out in accordance with manufacturer instructions after completion of the job and checked for safety

4

Check machine and attachments for serviceability

4.1

Machine is monitored to determine operation is to performance standards, and any faults rectified and/or reported for further action

4.2

Replacement cutters and attachments are fitted and secured in accordance with manufacturer specifications

5

Complete machining operations

5.1

Tools, equipment and unused materials are cleaned, removed and stored appropriately

5.2

Waste and scrap material are removed for disposal or recycling, as required

5.3

Work area is cleaned and rubbish disposed of, as appropriate

5.4

Workplace documentation is completed, as required, according to workplace procedures

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify the likely impact of various environmental effects on machining aluminium and uPVC, and machine aluminium and uPVC extrusions on a range of static machines to meet specifications

Comply with legislation, regulations, standards, codes of practice and established safe practices and procedures for machining aluminium and uPVC to meet specified outcomes

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

State or territory WHS legislation, regulations, standards, codes of practice, organisational and site standards, requirements, and policies and procedures relevant to aluminium and uPVC machining terminology and techniques

Types of aluminium, uPVC extrusions and other materials, their characteristics, properties, uses and limitations

Environmental protection requirements relating to the disposal of waste material

Established communication channels and protocols

Relevant problem identification and resolution in machining of aluminium and uPVC

Relevant storage systems and labelling

Procedures for the recording, reporting and maintenance of workplace records and information

Appropriate mathematical procedures for estimation and measurement

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Aluminium and uPVC fabrication static machines include:

mitre saw:

single

double

v-notch saw

router:

single head

triple drilling

semi-automatic

variable angle end miller

beader

crimper

digital measuring system

groover:

transom

corner

reverse butt

drills:

vertical

horizontal

uPVC welder

computer numerically controlled (CNC) machines (operation only)

Aluminium and uPVC materials for fabrication include:

extruded aluminium:

window profile

door profile

custom profile

anodised

powder-coated

extruded uPVC:

window profile

door profile

custom profile

Manufacturer operating instructions include:

set-up procedures

start-up and shutdown procedures

location and use of safety switches

tooling requirements

capacity and throughput

tolerances

travel

speed

operating conditions

handling and feeding of materials

safe operation, including guarding on machinery

Tools and equipment include:

squares

brushes

spanners

screwdrivers

hammer

clamps

packers

wedges

measuring equipment

feeler gauges

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

environmental management (waste disposal, recycling and re-use guidelines)